PATIENT SAFETY

Automated tagging of intraoperative physiologic events

Understanding the clinical consequences
Understanding the clinical consequences

Published on

Nov 22, 2025

Surgical Endoscopy

Andrew P. Bain, Bahaa Succar, Jaffer Odeh, Amr Al Abbas, Samantha Bishop, Mary Grace Reed, Bingchun Wan, Herbert J. Zeh III, John C. Mansour & Sonja Bartolome

Overview

This study evaluates a novel application of the OR Black Box® for automatically tagging intraoperative physiologic disturbances, specifically hypotension, hypoxia, and hypothermia, and examines whether these real-time events predict postoperative complications. In a retrospective cohort of 2,875 inpatient surgical cases, 20% experienced at least one tagged physiologic event. Incorporating these automated tags into regression models consistently improved prediction performance across outcomes, including surgical site infection, patient safety indicator events, readmission, return to the operating room, length of stay, and mortality. Notably, hypothermia and hypoxia predicted return to the OR, while hypotension was associated with longer length of stay and higher PSI event rates.

The findings highlight that intraoperative physiologic disturbances carry measurable consequences for postoperative outcomes. Automated tagging offers a scalable method for capturing granular intraoperative data and integrating it into risk-stratification models. The study demonstrates an important proof of concept: real-time physiologic metadata can meaningfully enhance predictive analytics and may eventually support more personalized postoperative care and quality improvement efforts within surgical systems.

Results

Across 2,875 inpatient surgical cases monitored with the OR Black Box, 566 cases (20%) contained at least one automatically tagged intraoperative physiologic event, most commonly hypotension (15%), followed by hypothermia (9%) and hypoxia (4%). Incorporating these physiologic tags into predictive models consistently improved performance across all evaluated postoperative outcomes. Moderate hypoxia and severe hypothermia emerged as independent predictors of return to the operating room, while severe hypotension significantly predicted increased length of stay and higher rates of patient safety indicator events.